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New method for manufacturing semiconductor thin films

06.11.2023 - Better production of monolayers of organic semiconductor molecules at air-water interfaces possible.

Organic semiconductor materials are promising key technologies for the development of state-of-the-art opto­electronic components and are used in photovoltaics as well as in sensor technology and micro­electronics. In order to produce thin organic semiconductor films automatically and with well-defined properties, researchers led by Leibniz IPHT in Jena, Germany have developed a new techno­logical approach for depositing thin films with high molecular precision. 

Organic semiconductors, which usually consist of carbon-based molecular materials or polymers, are part of a variety of today’s applications: For example, ultra-thin, mechani­cally flexible and lightweight semiconductor thin films are used in modern transistors, sensitive sensors or organic solar cells. Their energy conversion potential and thus their func­tionality is determined by the electronic energy levels of the organic thin films, which depend on the molecules as well as their arrangement and the inter­actions between neighboring molecules within the thin films. The new method should make it possible to specifi­cally produce thin films with controllable inter­actions between neighboring molecules and specific energy levels.

The further development of the established Langmuir Blodgett technique for the deposition of thin films, is suitable for the production of monolayers of organic semi­conductor molecules at air-water interfaces. For this purpose, a layer of molecules formed on a water surface is transferred to a solid substrate. The molecular monolayer is deposited on the substrate using a specific rolling transfer system developed by the researchers, which contains the substrate to be coated and which is moved over the molecular film on the water surface. The molecular layer formed at the air-water interface adheres to the substrate during the rolling motion.

“The developed process also allows crystalline films to be deposited, the production of which using established methods previously involved considerable effort and often led to surface defects, such as fractures in the organic thin films. With the process presented, we can reduce these surface defects to a minimum and produce both monolayers and multiple thin-film layers with indi­vidual properties directly, uniformly and with high quality in a scalable manner,“ explains Martin Presselt, head of the Organic Thin Films and Interfaces Group at Leibniz IPHT, who developed the new method together with his team.

Two parameters play a decisive role in the production of semiconducting thin films with tailor-made structural and energetic properties: „On the one hand, the ‘Rolling Transfered Langmuir Layer’ technique enables to systemati­cally vary the packing density of the molecules within a layer, which can range from very densely packed to less densely packed, via the surface pressure during deposi­tion. On the other hand, the number of stacked molecular layers and thus the layer thickness of the thin films can be precisely adjusted. In this way, semiconductor thin films with targeted inter­actions between neighboring molecules and specific energy levels can be reproducibly produced,“ says Sarah Jasmin Finkel­meyer, scientist in the Organic Thin Films and Interfaces Group, who played a major role in developing the new method.

The techno­logical approach developed by the researchers lays the foundation for the fabrication of thin-film-based novel (opto-) electronic components with optimized properties. For example, organic photovoltaic modules that efficiently generate electrical energy from sunlight as well as thin films that convert sunlight into chemical energy can be further developed. (Source: IPHT)

Reference: S. J. Finkelmeyer et al.: Tailoring the Weight of Surface and Intralayer Edge States to Control LUMO Energies, Adv. Mat. 35, 2305006 (2023); DOI: 10.1002/adma.202305006

Link: Leibniz Institute of Photonic Technology (IPHT), Jena, Germany

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