As the need for laser-based applications grows, so do challenges. For example, there is a growing market for fiber lasers, which are currently used in industrial cutting, welding, and marking applications. Fiber lasers use an optical fiber doped with rare-earth elements as their optical gain source. They emit high-quality beams, they have high power output, and they are efficient, low-maintenance, durable, and they are typically smaller than gas lasers. Fiber lasers are also the gold standard for low phase noise, meaning that their beams remain stable over time. But despite all that, there is a growing demand for miniaturizing fiber lasers on a chip-scale level.

Erbium-based fiber lasers are especially interesting, as they meet all the requirements for maintaining a laser’s high coherence and stability. But minia­turizing them has been met by challenges in maintaining their performance at small scales. Now, scientists led by Yang Liu and Tobias Kippenberg at EPFL have built the first ever chip-integrated erbium-doped waveguide laser that approaches the performance with fiber-based lasers, combining wide wavelength tuna­bility with the practicality of chip-scale photonic inte­gration.

The researchers developed their chip-scale erbium laser using a state-of-the-art fabrication process. They began by constructing a meter-long, on-chip optical cavity based on ultralow-loss silicon nitride photonic integrated circuit. “We were able to design the laser cavity to be meter-scale in length despite the compact chip size, thanks to the integration of these microring reso­nators that effectively extend the optical path without physically enlarging the device,” says Liu. The team then implanted the circuit with high-concen­tration erbium ions to selectively create the active gain medium necessary for lasing. Finally, they integrated the citcuit with a III-V semiconductor pump laser to excite the erbium ions to enable them to emit light and produce the laser beam.

To refine the laser’s performance and achieve precise wavelength control, the researchers engineered an innovative intra-cavity design featuring micro­ring-based Vernier filters, a type of optical filter that can select specific frequencies of light. The filters allow for dynamic tuning of the laser's wavelength over a broad range, making it versatile and usable in various appli­cations. This design supports stable, single-mode lasing with an impressively narrow intrinsic linewidth of just 50 Hertz. It also allows for significant side mode suppression – the laser’s ability to emit light at a single, consistent frequency while mini­mizing the intensity of other side modes. This ensures clean and stable output across the light spectrum for high-precision appli­cations.

The chip-scale erbium-based fiber laser features output power exceeding 10 milliwatts and a side mode suppression ratio greater than 70 dB, outper­forming many conventional systems. It also has a very narrow linewidth, which means the light it emits is very pure and steady, which is important for coherent appli­cations such as sensing, gyroscopes, lidar, and optical frequency metrology. The micro­ring-based Vernier filter gives the laser broad wavelength tunability across 40 nanometers within the C- and L-bands, surpassing legacy fiber lasers in both tuning and low spectral spurs metrics, while remaining compatible with current semiconductor manu­facturing processes.

Miniaturizing and integrating erbium fiber lasers into chip-scale devices can reduce their overall costs, making them accessible for portable and highly integrated systems across telecommuni­cations, medical diagnostics, and consumer electronics. It can also scale down optical technologies in various other appli­cations, such as lidar, microwave photonics, optical frequency synthesis, and free-space communi­cations. “The appli­cation areas of such a new class of erbium-doped integrated lasers are virtually unlimited,” says Liu. (Source: EPFL)

Reference: Y. Liu et al.: A fully hybrid integrated erbium-based laser, Nat. Phot., online 10 June 2024, DOI: 10.1038/s41566-024-01454-7

Link: Center for Quantum Science and Engineering, Swiss Federal Institute of Technology Lausanne (EPFL), Lausanne, Switzerland