Halide perovskites show superior optoelectronic properties and potential appli­cations in devices such as high-performance solar cells, light-emitting diodes, and lasers. These materials have largely been implemented into thin-film or micron-sized device applications. Precisely integrating these materials at the nanoscale could open up even more remarkable appli­cations, like on-chip light sources, photo­detectors, and memristors. However, achieving this integration has remained challenging because this delicate material can be damaged by conven­tional fabrication and patterning techniques.

To overcome this hurdle, MIT researchers created a technique that allows individual halide perovskite nanocrystals to be grown on-site where needed with precise control over location, to within less than 50 nano­meters. The size of the nanocrystals can also be precisely controlled through this technique, which is important because size affects their characteristics. Since the material is grown locally with the desired features, conventional lithographic patterning steps that could introduce damage are not needed. The technique is also scalable, versatile, and compatible with conventional fabri­cation steps, so it can enable the nano­crystals to be integrated into functional nanoscale devices.

The researchers used this to fabricate arrays of nanoscale light-emitting diodes (nanoLEDs). Such arrays could have applications in optical communi­cation and computing, lensless microscopes, new types of quantum light sources, and high-density, high-resolution displays for augmented and virtual reality. “As our work shows, it is critical to develop new engineering frameworks for integration of nano­materials into functional nanodevices. By moving past the traditional boundaries of nano­fabrication, materials engineering, and device design, these techniques can allow us to manipulate matter at the extreme nanoscale dimensions, helping us realize uncon­ventional device platforms important to addressing emerging techno­logical needs,” says researcher Farnaz Niroui.

Integrating halide perovskites into on-chip nanoscale devices is extremely difficult using conven­tional nanoscale fabrication techniques. In one approach, a thin film of fragile perovskites may be patterned using litho­graphic processes, which require solvents that may damage the material. In another approach, smaller crystals are first formed in solution and then picked and placed from solution in the desired pattern. “In both cases there is a lack of control, resolution, and inte­gration capability, which limits how the material can be extended to nanodevices,” Niroui says.

Instead, she and her team developed an approach to grow halide perovskite crystals in precise locations directly onto the desired surface where the nanodevice will then be fabricated. Core to their process is to localize the solution that is used in the nanocrystal growth. To do so, they create a nanoscale template with small wells that contain the chemical process through which crystals grow. They modify the surface of the template and the inside of the wells, controlling the wetta­bility, so a solution containing perovskite material won’t pool on the template surface and will be confined inside the wells. “Now, you have these very small and deter­ministic reactors within which the material can grow,” she says. And that is exactly what happens. They apply a solution containing halide perovskite growth material to the template and, as the solvent eva­porates, the material grows and forms a tiny crystal in each well.

The researchers found that the shape of the wells plays a critical role in controlling the nanocrystal positioning. If square wells are used, due to the influence of nanoscale forces, the crystals have an equal chance of being placed in each of the well’s four corners. For some applications, that might be good enough, but for others, it is necessary to have a higher precision in the nanocrystal placement. By changing the shape of the well, the researchers were able to engineer these nanoscale forces in such a way that a crystal is preferen­tially placed in the desired location. As the solvent evaporates inside the well, the nanocrystal experiences a pressure gradient that creates a directional force, with the exact direction being determined using the well’s asymmetric shape. “This allows us to have very high precision, not only in growth, but also in the placement of these nano­crystals,” Niroui says.

They also found they could control the size of the crystal that forms inside a well. Changing the size of the wells to allow more or less growth solution inside generates larger or smaller crystals. They demons­trated the effectiveness of their technique by fabri­cating precise arrays of nanoLEDs. In this approach, each nanocrystal is made into a nanopixel which emits light. These high-density nanoLED arrays could be used for on-chip optical communication and computing, quantum light sources, microscopy, and high-resolution displays for augmented and virtual reality appli­cations.

In the future, the researchers want to explore more potential applications for these tiny light sources. They also want to test the limits of how small these devices can be, and work to effec­tively incorporate them into quantum systems. Beyond nanoscale light sources, the process also opens up other oppor­tunities for developing halide perovskite-based on-chip nanodevices. Their technique also provides an easier way for researchers to study materials at the individual nanocrystal level, which they hope will inspire others to conduct additional studies on these and other unique materials.

“Studying nanoscale materials through high-throughput methods often requires that the materials are precisely localized and engineered at that scale,” graduate student Patricia Jastrzebska-Perfect adds. “By providing that localized control, our technique can improve how researchers investigate and tune the pro­perties of materials for diverse appli­cations.”

“The team has developed a very clever method for deterministic synthesis of individual perovskite nanocrystals on substrates. They can control the exact placement of the nanocrystals in an unpre­cedented scale, thus enabling a platform for fabri­cation of highly efficient, nanoscale LEDs based on single nano­crystals,” says Ali Javey from the University of California at Berkeley, who was not involved with this research. “It is an exciting work as it overcomes a fundamental challenge in the field.” (Source: MIT)

Reference: P. Jastrzebska-Perfect et al.: On-site growth of perovskite nanocrystal arrays for integrated nanodevices, Nat. Commun. 14, 3883 (2023); DOI: 10.1038/s41467-023-39488-0

Link: Nanoscale engineering, Research Laboratory of Electronics, Massachusetts Institute of Technology, Cambridge, USA